Introduction
For any manufacturer of PLC’s selecting the right software is just as critical as selecting the right hardware. By 2025, as industries transition to total automation & smart systems, software tools will be the means of driving efficiencies, adaptability, and innovation into PLC systems.
Whether your PLC manufacturing company is a small, growing company based in Bhopal or a large-scale provider for all of India, you can’t be competitive and deliver high-performing solutions without knowledge of software trends.
Why Are Software Tools Important for PLC Manufacturers?
Modern PLC manufacturing companies are not just building boxes with some wires; they are building intelligent systems. The software available today has now expanded to provide:
- Real-time diagnostics of the PLC system
- Cloud-based accessibility and monitoring
- Predictive maintenance technology
- Simplified programming environments
- Accelerated commissioning & system integration
All of these modern capabilities impact the quality of the PLC electrical panels, the speed to upgrade PLC panels, and the success of maintaining PLC panels.
Here are the top 7 software tools that every PLC manufacturer should look at for production and service.
Top 7 Software Tools Every PLC Manufacturer Should Know
1. Siemens TIA Portal
Siemens TIA Portal is a complete and integrated engineering framework consisting of products that integrate PLCs, HMIs, drives, and motion control. This software solution is ideal for smart factory configurations like modular design and multi-device integration for enhancements to PLC systems.
2. Rockwell Automation Studio 5000
Designed specifically for Allen-Bradley systems. It specializes in simulation, diagnostics, and predictive logic. The software is well-suited for industries where the use of PLCs in industry arises via process control and safety-critical systems.
3. Schneider Electric EcoStruxure Control Expert
The software is great at remote viewing via IoT and energy savings in PLC codes. Most PLC factory manufacturers in India use eco-friendly and connected functions in software.
4. Mitsubishi GX Works3
GX Works3 is software that is easy to navigate. The software is good at structured programming (FBD, ST, Ladder), and makes system tuning and motion control programming easier to quantify. This is great for industries where precision is important, and panel builders.
5. Delta WPLSoft
Cost-effective and compact, WPLSoft is the most used software component by PLC manufacturing companies that work with mid-size factories. The software supports smaller-sized automation systems and was designed for factory or space-saving, cost-saving.
6. Omron CX-One
CX-One is a complete software suite that supports PLC, HMI, motion, and networking programming. It is especially good for integrated systems requiring a rapid system installation schedule and strong PLC panel maintenance features.
7. Codesys
Highly customizable software and vendor-neutral. Codesys supports multiple hardware platforms, which makes it extremely popular with OEM and PLC manufacturing companies in India. Codesys offers manufacturers the ability to easily build customizable logic programming and remote diagnostic features.
How These Tools Are Transforming PLC Manufacturing
The use of current software tools allows for:
- A speedier process for PLC system upgrades
- Remote troubleshooting and upgrades
- A faster process to commission PLC panels.
- Scalable architectures for future upgrades
- Easier compliance with industry standards.
Whether you are upgrading PLC panels or managing hundreds of installations across various sectors, these tools help to future-proof your automation solutions.
In Trends Among PLC Manufacturers in India
In India, industries such as automotive, pharma, and FMCG are driving the demand for smarter automation. As a result:
- PLC manufacturing firms in Bhopal and other industrial centers are using cloud-enabled tools.
- Custom-designed PLC electrical panels include remote monitoring dashboards.
- Integration with MES, SCADA, and ERP systems is becoming the standard practice.
These trends have led to software being the backbone of PLC manufacturing and deployment.
As the world turns serious about Industry 4.0, the smartest PLC manufacturers will emerge as those who combine reliable hardware with intelligent software. By using the tools noted above, you will be able to offer your clients efficient automation solutions that are ready for the future and help you stay competitive.
Work With An Established PLC Manufacturer That Is Based In India
Aknitech provides:
- Custom PLC electrical panel design and manufacturing
- Technical support for all the popular PLC Software platforms
- Experience in PLC panel upgrades and maintenance
- Full-stack automation systems are developed to your specific industry regulations
📍 We are located in Bhopal, India; however, we operate all over India.
📞 Are you ready to upgrade your automation system?👉 Contact us today or visit our website at https://www.aknitech.in/
